Top Diesel Engine Fault Codes Every Fleet Operator Should Know

Semi Truck driving on the road after identifying fault codes

For fleet operators, diesel engine fault codes are critical tools in maintaining vehicle performance and preventing costly downtime. Modern medium and heavy-duty trucks are equipped with advanced diagnostic systems that generate fault codes whenever the engine or related systems detect a problem. Understanding these codes helps fleet managers and drivers quickly identify issues, prioritize repairs, and keep trucks running safely and efficiently.

Why Fault Codes Matter

Diesel engines are complex, with multiple systems working together to deliver power and efficiency. When something goes wrong, whether in the fuel system, exhaust, or electronic controls, the engine’s computer records a fault code. These codes are standardized signals that indicate specific problems, allowing technicians to diagnose issues more accurately than relying on visual inspection alone.

For fleets, this means less guesswork, faster detection of potential failures, and a reduction in unexpected breakdowns. Early identification of issues through fault codes also protects engine components from further damage, extending the life of expensive heavy-duty trucks.

Common Diesel Engine Fault Codes

While there are hundreds of possible fault codes, some are particularly common in medium and heavy-duty diesel trucks:

  • P0087 – Fuel Rail Pressure Low: Indicates a drop in fuel pressure that can cause poor engine performance.
  • P0299 – Turbocharger Underboost: Signals insufficient turbo boost, which can affect power and efficiency.
  • P0171/P0174 – Fuel System Lean: Shows that the engine is running lean, possibly due to fuel delivery or air intake issues.
  • P0401 – EGR Flow Insufficient: Relates to the exhaust gas recirculation system, often affecting emissions compliance.

Technicians use these and other codes as a starting point for inspection, combining fault code readings with hands-on diagnostics to ensure all underlying issues are addressed.

Benefits of Regular Fault Code Diagnostics

  1. Preventive Maintenance: Regularly checking fault codes helps catch small issues before they become major repairs.
  2. Reduced Downtime: Quick identification of engine problems minimizes time out of service.
  3. Optimized Fleet Performance: Keeping every truck in peak condition ensures consistent power, fuel efficiency, and reliability.

Keep Your Fleet Running Smoothly

Fleet operators who stay proactive with fault code diagnostics protect their vehicles and maintain operational efficiency. Schedule a diesel engine diagnostic with Universal Truck Repair Inc today. Our team in Los Angeles is equipped to interpret fault codes, perform thorough inspections, and keep your fleet ready for the road. Visit Universal Truck Repair Inc to learn more or book your inspection.